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Custom lithium battery packs for device makers · Made in Shenzhen, shipped worldwide

sale1@jetray.cnEngineer reply within 24 h
01 / 07

Medical Device Batteries

Custom lithium battery packs for portable medical devices.

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01 / 05

Replacement Battery Packs

Custom lithium replacement packs for lead-acid batteries and light EVs.

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Not sure which product fits? An engineer replies within 24 hours.All products Send your spec
Replacement packs

Replacement Battery Packs for Light Electric Vehicles

A replacement pack must fit the vehicle, plug into its wiring and work with its controller. Jetray builds custom replacement packs for e-bikes, scooters, motorcycles and other light electric vehicles, for makers, workshops and distributors.

  • Engineer reply within 24 h
  • UN38.3, IEC 62133, MSDS
  • Ships worldwide from Shenzhen
Replacement Battery Packs for Light Electric Vehicles
Quick quoteEngineer reply in 24 h
DocumentsUN38.3, IEC 62133 and MSDS for the model you order
Private labelYour brand name, model number and cartons
Stock and customIn-stock items ship without waiting; custom packs take 1 to 2 months
WorldwidePacked to the shipping rules, sent from Shenzhen
01

What we replace

  • E-bike and cargo bike packs. E-bike packs
  • Electric motorcycle and dirt bike packs. Motorcycle packs
  • Golf cart and utility cart batteries. Golf cart packs
  • Scooters and other light vehicles, built to the original pack's size and interface.

We do not offer packs for passenger car traction batteries.

EV Replacement Battery Packs: what we replace
02

What has to match

ItemWhat to check
VoltageSet by the controller and motor.
CurrentThe controller's limit sets the peak the pack must deliver.
Size and mountingFrame, tray, rails, locks and connectors.
ConnectorPower plug and signal plug, with the right pin layout.
BMS communicationSome vehicles read charge level or faults from the pack. We set CAN, UART or Bluetooth to match.
ChargerThe charger must suit the pack's cells and cell count.
03

What to send us

Tick what you already have. It goes into the quote form at the end of the page.

If the original pack's data is not clear, send the vehicle and we measure what we need on a sample.

What to send us for a Jetray quote
0 of 5 ready
04

What we can set

OptionWhat we can set
CellsCylindrical cells from brands such as Panasonic, Samsung, LG, Molicel and EVE
CasePlastic or metal, shaped to the vehicle; IP65 as the usual level
CommunicationCAN, UART or Bluetooth
ChargerMatching charger supplied
Brand and packingYour logo, model number and cartons

Replacing a vehicle pack?

Send the old pack details and photos. We reply within 24 hours.

05

Order size, documents and delivery

MOQ depends on the product. Send the quantity you plan. Custom packs usually take one to two months, and custom battery pack samples are charged. UN38.3, IEC 62133 and MSDS documents are available. We ship worldwide from Shenzhen.

06

Voltage and cell count

For Li-ion packs, the voltage comes from the number of cells in series.

LayoutNominal voltage (approx.)Common in
10S36 VE-bikes, scooters
13S48 VE-bikes, scooters
14S52 VE-bikes, motorcycles
20S72 VMotorcycles, utility vehicles

The controller's range decides the layout. Capacity comes from the cells in parallel.

07

Energy and range

Energy in watt-hours is voltage times amp-hours. Range depends on the motor, the load, the terrain, the speed and the rider, so two vehicles with the same pack can go different distances. Tell us the range you want, and we work from the vehicle's real power use.

08

Case, lock and mounting

The case must match the frame, the rails and the lock. We can build it in plastic or metal, with the contacts in the right place. Send the original pack, or drawings with the lock position and the contact layout.

09

Documents and markets

Documents depend on where the vehicles are sold. UN38.3, IEC 62133 and MSDS are available for our packs, and other requirements depend on the market and the customer. Tell us early.

FAQ

Frequently asked questions

Often yes, if we can measure the old pack and the controller. Send the vehicle and the pack.

We can set the communication to your requirement if you share the protocol.

Yes. Private label is supported.

Yes, if you send the connector or a clear photo.

Sometimes, if the space allows. Send the space available and the vehicle details.

Tell us the swap design. We review and say if it is a fit.

Get a quote

Replacing a vehicle pack?

Send the old pack details and photos. We reply within 24 hours.

Your requirement

Your ev replacement battery packs request

Fill what you know. Blank fields are fine.

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Goes straight to our sales engineers, the same as the quote form. Need to attach a drawing? Use the quote form or email it.

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